InteliJet HD  3

The Future of On Demand Printing

Introducing the InteliJet HD 3—the newest generation of BELL-MARK's high-definition piezo inkjet printers. Engineered for the most demanding packaging environments, the HD 3 combines industry-leading, high-performance print heads with 600 DPI print quality, next-level automation, maximum reliability, and ultra-fast print speeds. HD 3 is more than just a printer; it's a smart investment that will future-proof your production line for years to come.

  • Lowest cost of ownership compared to other printing systems.
  • Little to ZERO maintenance.

Print entire packages on-demand including all variable data, directly on to almost any surface with UV-cured or water-based inks. The InteliJet HD 3 is available in 3 unique models, each custom-designed for specific applications to deliver maximum performance:

  • 1a - Accumulator System
  • 4r - Reel-To-Reel System
  • 5s - Servo Web Advance System
InteliJet HD 3S - Servo Web Advance System
InteliJet HD 3S - Web Exit with Printed Package

Features

  • LED UV Curing System. Instantly cures and protects the ink to guarantee lasting print quality.
  • Built-in Automatic Print Head Purge, Wipe, & Capping. Reduce downtime with automatic maintenance at the push of a button, ensuring maximum print head life and the highest print quality at all times.
  • Network Connectivity. Connect to an ERP system and utilize Hot Folder to use existing label software like Prisym, Labelview, Bartender, and more. Network connections include Ethernet, TCP/IP, OPC-UA (can be client or server), Serial (RS232), Hot Folder, and more.
  • Splice Detection. Retracts and protects the print heads from web splices without stopping production.
  • Advanced User Interface. Built-in 307mm touchscreen for controlling all aspects of the printer.
    • BELL-MARK Layout / Label Creation tools provide the ability to design and modify print templates using an extensive array of editing tools.
    • Integrated help system that provides a convenient way to view tutorial videos step-by-step instructions on how to perform maintenance tasks.
    • Create customized workflows for an enhanced customer experience.
    • Supports all types of variable information (text, barcodes, date codes, serialization) and over 80 types of barcodes including: GDS1-128, GS1-Datamatrix (2D), EAN 13, EAN 14, Code 39, Code 128, UPC A, SSCC18, PZN, and QR-Code.
  • Remote Support. The InteliJet HD has remote training and support, only requiring an internet connection.
InteliJet HD 3S - HMI UI
InteliJet HD 3A Accumulator Piezo Inkjet Printing System
InteliJet HD 3A with Optional Vision Inspection System
InteliJet HD 3A on a blister pill packaging machine
Blister pill package print samples
InteliJet HD 3A Accumulator Piezo Inkjet Printing System
InteliJet HD 3A with Optional Vision Inspection System
InteliJet HD 3A on a blister pill packaging machine
Blister pill package print samples

InteliJet HD  1a

Accumulator Piezo Inkjet Printer

Unparalleled Print Control. The HD  1a  has a unique buffering system that works independently of the packaging machines web pull. The web tension control, which is important for printing applications where print speed and print tension is critical, such as printing on pharmaceutical blister packs, isolates the printing process from the packaging machine's web advance, allowing for consistent web tension during the printing process. The HD  1a  can be retrofitted to almost any packaging machine.

Designed for High-output Applications. The HD  1a  can reach printing speeds over 100 cycles per minute on an intermittent packaging machine. Print on flexible materials, including blister pack top webs.

InteliJet HD  4r

Reel-To-Reel Piezo Inkjet Printer

Unparalleled Print Control. The HD  4r system ensures smooth, continuous material handling with precise control. It manages large rolls, maintaining consistent tension to prevent substrate damage. Accurate web guiding keeps the material aligned, and the automated rewind system ensures efficient roll formation after printing. Designed for various flexible web materials, the system minimizes waste and maximizes production efficiency.

Max Web Width 400mm*
Max Roll Diameter 500mm
Max Print Width 333mm (centered)*
Max Print Speed 60m/min
*Larger web widths available upon request.

Optional Vision System & Splice Table available.

InteliJet HD 3R Reel-To-Reel Piezo Inkjet Printing System
InteliJet HD 3R Reel-To-Reel Piezo Inkjet Printing System, green lit, print mode
Print Rolls of Material IN-HOUSE, ON DEMAND
Printed Roll, CMYK graphic with UDI barcode
Sustainable Label Printing Solution with Zero Waste
Printed Roll of Labels, Medical Device Application
Printed Roll of Labels, Medical Device Syringe Application
Printed Roll of Labels, Food Packaging Application
InteliJet HD 3R Reel-To-Reel Piezo Inkjet Printing System
InteliJet HD 3R Reel-To-Reel Piezo Inkjet Printing System, green lit, print mode
Print Rolls of Material IN-HOUSE, ON DEMAND
Printed Roll, CMYK graphic with UDI barcode
Sustainable Label Printing Solution with Zero Waste
Printed Roll of Labels, Medical Device Application
Printed Roll of Labels, Medical Device Syringe Application
Printed Roll of Labels, Food Packaging Application
InteliJet HD3S ServoWAS Piezo Inkjet Printing System
InteliJet HD3S ServoWAS Piezo Inkjet Printing System
InteliJet HD3S ServoWAS Piezo Inkjet Printing System
Web exiting the HD3S
Web exiting the HD3S
InteliJet HD3S ServoWAS Piezo Inkjet Printing System
HD3S Print Samples
InteliJet HD3S ServoWAS Piezo Inkjet Printing System
InteliJet HD3S ServoWAS Piezo Inkjet Printing System
InteliJet HD3S ServoWAS Piezo Inkjet Printing System
Web exiting the HD3S
Web exiting the HD3S
InteliJet HD3S ServoWAS Piezo Inkjet Printing System
HD3S Print Samples

InteliJet HD  5s

Servo Web Advance Piezo Inkjet Printer

Extreme Versatility. The most versatile HD printing solution, the HD 5s utilizes stationary print heads with an intelligent servo motor that provides closed-loop positioning for accurate print registration.

Web Advance Module. The web shuffle mechanism facilitates precise positioning that optimizes the print speed during the dwell time.

Benefits

Efficient workflow: As a fully integrated multi-color VDP (Variable Data Printing) ink jet system, the InteliJet HD works seamlessly with its PC based print design software and touch screen controls to achieve an easy to use VDP workflow.

InteliJet HD offers a simple and flexible workflow with both on-line and off-line modes. Users can print VDP jobs directly from the client PC. The InteliJet HD software also enables users to design and modify the print output templates using its extensive array of editing tools.

The InteliJet HD touch screen software installed on the system PC is specifically designed for Variable Data Printing. It offers the user a friendly interface to interactively control the InteliJet System, monitor it's status, and set it's many powerful print options. The touch screen software also allows users to prepare or add additional data while, at the same time, actively printing high productivity jobs.

  • Lowers TCO over other printing systems
  • Little to zero maintenance costs

Specifications

Features

Print Head Module

  • Up to 12 print heads
  • Up to 630mm of effective print width (Customized for increased width)
  • 600 DPI printhead
  • UV ink compatible
  • 4 drop sizes (6, 7, 11, 14 pL)
  • Full color CMYK printing

Integrated Ink System

  • Unique BELL-MARK Design

UV Curing System

  • Allows for printing on almost all surfaces
  • LED technology for long life and reduced power consumption
  • Ozone free operation (no external venting required)
  • Air-cooled, requiring no external compressed air or water for operation

Print System Controller

  • Advanced control of every aspect of the print and print head
  • Multi-head support
  • Multi-resolution support
  • High speed print driver
  • Full feature render engine
  • High speed variable data rip engine
  • Full control of print head heater temperature
  • Full control of print head grey levels

Networking

  • Ethernet, TCP/IP, OPC UA (Can be client or server), Serial (RS232), Hot Folder, and more

Print Control and Layout Software

  • BELL-MARK layout / label creation tool featuring the following specifications:
    • Multi-image importation, resizing and rotation
    • Step and repeat function
    • Supports all the most common file types (BMP, TIF, JPG, PNG, GIF, PDF)
    • Supports all types of variable information (text, barcodes, date codes, serialization)
    • Supports text file and user entry data sources
    • Supports over 80 types of barcodes including:
      • GS1-128, GS1-DataMatrix (2D)
      • EAN 13, EAN 8, EAN 14
      • Code 39, Code 128
      • UPC A
      • SSCC18
      • PZN
      • QR-Code

1a— Accumulator

  • Tension control of material
  • Print eye marks on demand
  • Multi-servo control

5s— Web Advance Module

  • Web shuffle mechanism facilitates instant curing even when mounted on an intermittent motion host machine
  • Intelligent servo motor provides precise closed loop positioning for accurate print registration

Specs

  • Print widths from 108mm up to 630mm wide
  • Print speeds up to 150M/min
  • UV cured ink, water-based dye and pigmented inks, or MICR ink
  • Instant start up and instant shut down
  • UV curable inks for superb print quality on any substrate including poly, foil, medical paper, Tyvek®, etc. Can even print on the seals with no adverse effects to the print or the seal gasket
  • LED lights for ink curing reduce energy consumption, have extremely small footprint, and have no hazardous by-products
  • 600 DPI print heads print completely legible fonts at 3-point font size including Asian characters
  • Network capable
  • Completely programmable with auto date calculations, barcodes on porous substrates
  • Built in barcode width reduction feature for high quality barcodes on porous substrates
  • 208V 3-Phase 30A
  • Remote Service Capable
  • Auto Purge, Wipe and Capping

Optional Vision Inspection Solution

Directly integrated into the InteliJet HD 3 UI for a truly all-in-one solution that provides 100% inline inspection and barcode grading with optional integration to a customer ERP or labeling solution.

Vision Inspection HMI

Vision Inspection System - Integrated with HD 3 HMI